Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
80 lines
2.5 KiB
Markdown
80 lines
2.5 KiB
Markdown
# ESP-Hosted-MCU Wi-Fi Design & Implementation details
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## Sequence Diagram for Wi-Fi communication
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On a ESP chipset with native Wi-Fi, a Wi-Fi api call or network data
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from the application is processed internally on the chip and a Wi-Fi
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response is returned to the application.
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```mermaid
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sequenceDiagram
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box rgb(128, 128, 128) Host With Native WI-Fi
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participant app as Application
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participant api as ESP-IDF Wi-Fi Library
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participant wifi as Wi-Fi Hardware
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end
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app ->> api : esp_wifi_xxx() or Network Data
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api ->> wifi :
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Note over wifi : Do Wi-Fi action
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wifi -->> api : Wi-Fi response or Data
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api -->> app : Response or Network Data
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```
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Using Wi-Remote and ESP-Hosted, the Wi-Fi api call from the
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application is converted into a Hosted Call and transported to the
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slave. The slave converts the Hosted Call back into an Wi-Fi api
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call. The response (optionally with data) is converted into a Hosted
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Response and transported back to the host. On the host, the Hosted
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Response is converted back into a Wi-Fi response (optionally with
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data) is returned to the application.
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For Network Data, Hosted does not do data conversion and only
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encapsulates the data for transport.
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```mermaid
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sequenceDiagram
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box rgb(128, 128, 128) Host with ESP-Hosted
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participant app as Application
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participant remote as Wi-Fi Remote
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participant hostedh as ESP-Hosted
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participant transporth as Host Transport
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end
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box rgb(128, 128, 128) Slave ESP-Hosted
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participant transports as Slave Transport
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participant hosteds as Slave Hosted
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participant api as ESP-IDF Wi-Fi Library
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participant wifi as Wi-Fi Hardware
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end
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app ->> remote : esp_wifi_xxx()
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remote ->> hostedh : esp_wifi_remote_xxx()
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app ->> hostedh : Network Data
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Note over hostedh : add Hosted header
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hostedh ->> transporth :
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transporth ->> transports : SPI/SDIO
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transports ->> hosteds :
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Note over hosteds : remove Hosted header
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hosteds ->> api : esp_wifi_xxx()
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hosteds ->> wifi : Network Data
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api ->> wifi : Wi-Fi command or Data
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Note over wifi: Do Wi-Fi action
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wifi -->> api : Wi-Fi response or Data
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wifi -->> hosteds : Network Data
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api -->> hosteds : Response
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Note over hosteds : add Hosted header
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hosteds -->> transports :
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transports -->> transporth : SPI/SDIO
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transporth -->> hostedh :
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Note over hostedh : remove Hosted header
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hostedh -->> app : Network Data
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hostedh -->> remote : Wi-Fi Command response
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remote -->> app : Response
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```
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