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jpmschweitzerandClaude Fable 5 cb5826e02b
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Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess):
the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout
(that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block-
mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line)
aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG
BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable
host sdio state" and reboots the whole P4. The audio TX payload is not
64-aligned, so streaming mic audio wedged on the very FIRST frame (which is
exactly what we saw: listening -> instant Failed to send -> reboot).

This also explains why buffer/queue/clock/retry tuning all did nothing: the
write never reached the bus. And why our symptom was instant, not after
~100 writes (the community block-mode-desync theory) — it is the first
misaligned buffer, every time.

Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides
the registry copy) and bounce a misaligned TX payload through one aligned
DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c).
TX is serialized by the bus lock so a single static bounce buffer is safe;
freed in hosted_sdio_deinit. Host-only change — no C6 reflash.

VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio
upstream streaming — the traffic that previously wedged on the first frame
— ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness
is kept (compiled out) for future SDIO stress testing.

Credit: root cause + patch designed via multi-agent investigation; the
precise 258=INVALID_ARG decode (correcting the upstream community timeout
assumption) came from checking our actual esp_err.h.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 09:50:27 +02:00

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2.2 KiB
Markdown

# GPIO Expander
The ESP-Hosted solution provides a feature to control the GPIOs of the slave (co-processor) from the host MCU. This acts as a virtual GPIO expander over the existing transport link (SPI, SDIO, or UART), saving hardware pins and complexity on the host board.
## Use Cases
* Driving LEDs or status indicators on the slave board.
* Reading button presses or sensor states connected to the slave.
* Resetting or enabling/disabling peripherals connected to the slave.
* Any application where the host needs simple digital I/O control over the slave.
## API
The GPIO control functionality is exposed through the `esp_hosted_cp_gpio.h` header file. The API is designed to be similar to the standard ESP-IDF GPIO driver.
Key functions include:
* `esp_hosted_cp_gpio_config()`: Configure a GPIO's mode (input/output), pull-up/pull-down, and interrupt type.
* `esp_hosted_cp_gpio_set_level()`: Set the logic level of an output GPIO.
* `esp_hosted_cp_gpio_get_level()`: Read the logic level of an input GPIO.
* `esp_hosted_cp_gpio_set_direction()`: Change the direction (input/output) of a GPIO.
* ... and more.
## Enabling the Feature
To use this feature, it must be enabled on both the host and the slave firmware.
### Host Configuration
In the host's `menuconfig`, enable the following option:
```
Component config --->
ESP-Hosted --->
[*] Enable GPIO Expander feature on host
```
This corresponds to the `CONFIG_ESP_HOSTED_ENABLE_GPIO_EXPANDER=y` option.
### Slave Configuration
In the slave's `menuconfig`, enable the following option:
```
(Top) → Example Configuration
[*] Enable GPIO Expander support (host can control slave GPIOs)
```
This corresponds to the `CONFIG_ESP_HOSTED_ENABLE_GPIO_EXPANDER=y` option.
## Safety Guard
The slave firmware includes a safety mechanism to prevent the host from accidentally or maliciously interfering with GPIOs that are critical for the ESP-Hosted transport link itself. Any RPC request from the host to control a pin used by the active SPI, SDIO, or UART interface will be rejected by the slave.
## Example
An example demonstrating the usage of this feature can be found in the `examples/host_gpio_expander` directory.