Commit Graph
10 Commits
Author SHA1 Message Date
jpmschweitzerandClaude Opus 4.8 7abf9e3fdd Record the esp-hosted PSRAM-mempool famine dead-end
Comment-only. Moving the esp-hosted transport buffers off PSRAM
(MEMPOOL_PREFER_SPIRAM=n), to keep the radio's SDIO DMA off the DSI's
bus and stop it starving the framebuffer read, was tried against the
flicker — but it exhausts internal RAM and boot-loops in esp-hosted init
before Wi-Fi comes up. Documented so it isn't retried; the setting stays
=y.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LKPbR6DY2JygHbyLjxm7Uu
2026-07-15 14:43:55 +02:00
jpmschweitzerandClaude Fable 5 b462dff082 Phase 5: hands-free "Computer" wake word (esp-sr WakeNet + AFE VAD)
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Say "Computer" -> chime + listening -> speak -> AFE VAD detects you
stopped -> auto-sends. No taps. Touch still works as a manual override.

- esp-sr 2.4.6 added; wn9_computer_tts model packed into a new "model"
  flash partition (MODEL_IN_FLASH). App moved to 8M, model 4M.
- audio.c: replaced the on-demand capture_task with an AFE pipeline —
  feed_task is the SOLE mic reader (-> afe->feed); detect_task fetches,
  watches wakeup_state for the wake word and vad_state for end of
  speech, and forwards AFE-cleaned audio upstream during an utterance.
  One mic reader ever.
- short rising chime acknowledges the wake audibly.

Fixes from adversarial review before trusting it:
1. utterance framing (blocking WS sends) moved OFF the AFE fetch thread
   onto an app_task event queue (EV_TOUCH/EV_WAKE/EV_SPEECH_END) — a
   1.5s send could stall fetch and drop the first ~1.5s of speech.
2. app_task is now the single serializer of start/end -> no TOCTOU
   double-start (was: two utterance_start on a tap during wake).
3. VAD accounting resets on every streaming (re)start (wake OR tap),
   not just wake -> a tapped utterance can no longer end instantly on
   stale silence.
4. chime/reply set s_playing (+DMA tail hold) and detect_task skips the
   mic while s_playing -> our own audio no longer streams into STT or
   false-triggers the wake at a playback boundary (no AEC yet).
5. NULL-checked AFE create + feed buffer; tasks only start if AFE is up.

Verified on hardware: model loads, AFE inits with the Computer word,
boots and connects clean, no crash/wedge.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 10:52:41 +02:00
jpmschweitzerandClaude Fable 5 ac9d24e0f9 SDIO tuning for sustained audio-upload TX (the real wall)
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Root cause of the "blue screen on tap": NOT a firmware bug. The touch
fix worked (reached "listening"), and the mic audio then streamed
upstream — which instantly triggered the upstream SDIO wedge (#167):

  sdio_write_task: Failed to send data: 258 (timeout) -> host restart

i.e. the same wedge we fought overnight, but now provoked reliably by
the sustained ~32KB/s mic upload instead of waiting minutes. The wedge
is a host->slave SDIO write timeout: the slave RX buffers fill because
its Wi-Fi TX cannot drain fast enough.

Attempt: restore the slave Wi-Fi TX path shrunk during the RAM hunt and
enlarge the SDIO queues so the burst is absorbed and drained:
- WIFI_RMT_DYNAMIC_TX_BUFFER_NUM 24->64, STATIC_RX 8->16, RX 24->32
- WIFI_RMT_TX_BA_WIN 16->32
- ESP_HOSTED_SDIO_TX_Q_SIZE / RX_Q_SIZE = 32
- SDIO clock 10->20 MHz for drain headroom (still 1-bit)
Boot verified: no RAM famine, connects clean. Whether it survives the
audio burst is the open question upstream has not solved.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 09:18:03 +02:00
jpmschweitzerandClaude Fable 5 e5c8a38f94 Stability round 2: WIFI_PS_NONE + 10MHz SDIO
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1-bit bus alone did not stop the sdio_write timeout wedge (recurred
at ~5min uptime). Modem power save is the new prime suspect: the C6
napping mid-SDIO-transaction matches the minutes-scale periodicity.
Always-powered appliance -> PS_NONE costs ~50mW and removes the
entire failure class if correct. SDIO clock also halved to 10MHz.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 01:29:33 +02:00
jpmschweitzerandClaude Fable 5 7943e0e72a 1-bit SDIO to kill the wedge-reboot loop; gong on cold boot only
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Night-watch caught the instability in the act at 7min uptime:
  E H_SDIO_DRV: sdio_write_task: Failed to send data: 258 (timeout)
  E H_SDIO_DRV: Unrecoverable host sdio state -> SW_CPU_RESET
i.e. esp-hosted-mcu#167. Known mitigation: 1-bit SDIO bus (#148),
still ~80x voice bandwidth. Also: recovery reboots no longer ring
the gong (esp_reset_reason gate) - a butler doesn't bong at 3am.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 01:19:52 +02:00
jpmschweitzerandClaude Fable 5 b8974ec84f Wi-Fi data path FIXED: esp_hosted 2.12 on both chips + C6 SDIO auto-OTA
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Root cause of the dead data path (assoc/scan/RPC fine, zero data
frames): esp-hosted 1.4.x is formally incompatible with IDF 5.5
(esp-hosted-mcu#47) and the factory C6 slave firmware was ancient
(couldn't even answer a version RPC). Waveshare's examples pin 1.4.* —
do not follow them.

Fix:
- host: espressif/esp_hosted ^2.12 (+ esp_wifi_remote 1.6)
- slave: 2.12.11 network_adapter.bin embedded in the app (c6_ota.c
  streams it to the C6 over the SDIO RPC channel at boot when the
  reported version is < 2.x; ~10s, no wires, idempotent)
- RAM diet for hosted 2.x's footprint (MEMPOOL_PREFER_SPIRAM,
  reduced WIFI_RMT buffers) — without it internal SRAM famine
  boot-loops in xTaskCreateStaticPinnedToCore before app_main
- conservative 20MHz SDIO clock for first verified data path

Verified on hardware: DHCP lease (even that healed), 8/8 pings to
router and tower-of-joy at 1-5ms, WebSocket to the gateway connected,
device registered at /devices as desklock-p4 with fw version.

Also: wifi_diag.c L1 SoftAP diagnostic mode (DESKLOCK-DIAG) with
review fixes, boot ping ladder in net.c, static-IP fallback,
face_status() line, docs for the whole failure taxonomy.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 00:26:28 +02:00
jpmschweitzerandClaude Fable 5 3a402220b0 Device registry (/devices + hello), static-IP fallback, WS keepalive, uncompressed fonts
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- gateway: GET /devices registry (per-IP connect count, timestamps,
  device/fw from new 'hello' protocol event); graceful utterance
  errors -> error event; uvicorn ws-ping-timeout 120s
- firmware: hello on WS connect; static 192.168.86.53 fallback after
  15s without DHCP; scan-on-boot removed (kept for diagnostics);
  ping_interval 8s; fonts regenerated --no-compress (compressed
  glyphs render blank with LV_USE_FONT_COMPRESSED off); 8MB factory
  partition; montserrat_28; LVGL lock timeout semantics fixed
- docs: sauron endpoint plan, power ladder, versioning policy

Known issue: 'Outside' AP association succeeds but no L2 traffic
flows (no DHCP, no ARP) — worked once at 22:05 then never again;
ToJ side verified clean. Investigation ongoing.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-14 22:34:57 +02:00
jpmschweitzerandClaude Fable 5 ed0e8221f1 Phase 2: full LVGL face + Wi-Fi + gateway WebSocket + touch-to-talk
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The device now runs the complete face contract on glass: seven states
with glyph expressions (custom 140px face font), matrix rain as pooled
label streams (22px DejaVu+Noto katakana font), rage kaomoji frames
(64px), orbit arc + elapsed counter wait cues, blink/talk/thought
animations, idle clock (SNTP, Europe/Amsterdam), and the power ladder
(active/ambient 35%/dormant 5% with rain parked).

Voice path: ES7210 mic capture task streams 16k PCM over
esp_websocket_client to the gateway; reply PCM buffers to PSRAM and
plays via the audio task; touch-to-talk (tap to speak, tap to send).
Protocol mapping per docs: thinking->effort, audio->speaking,
error event->rage (auto-composes after 2 loops), WS loss->error face.

Bring-up fixes: 8MB factory partition (fonts overflowed 1.5M),
bsp_display_lock(0) is try-lock in this adapter (use UINT32_MAX),
gong synth yields to feed IDLE0, wifi scan diagnostics (found SSID
case mismatch), esp_websocket_client pinned ~1.3 (1.4 needs IDF>5.5).

Verified on hardware: boots, connects to Wi-Fi and holds an open
WebSocket to the gateway. Sauron (iMac TTY endpoint + ops console)
planned in architecture.md.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-14 21:42:51 +02:00
jpmschweitzerandClaude Fable 5 450bac1c81 First successful flash: placeholder face live; fix 20MHz PSRAM trap; power ladder
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- firmware boots to a rendered LVGL face in 1.57s (eyes + smile + tag)
- sdkconfig: CONFIG_IDF_EXPERIMENTAL_FEATURES=y unlocks SPIRAM 200MHz
  (silently degraded to 20MHz before -> MIPI-DSI underrun -> LVGL lock
  starvation -> task watchdog); mirrors official 08_lvgl_demo_v9 config
- architecture.md: power management section (user prime concern) —
  active/ambient/dormant/night ladder, levers, hard edges, <=300ms wake
- AGENTS/CLAUDE: replace stale bring-up warnings with verified commands

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-14 20:31:25 +02:00
jpmschweitzerandClaude Fable 5 576fd7d237 Initial scaffold: ESP32-P4 firmware + voice gateway for Tatlock endpoint
DeskLock gives the Tatlock butler a face and voice on a Waveshare
ESP32-P4-WIFI6-Touch-LCD-3.4C round display in the living room.

- firmware/: ESP-IDF project targeting esp32p4 with the Waveshare XC BSP
- gateway/: FastAPI voice bridge (faster-whisper STT, Tatlock chat, Piper TTS)
- docs/architecture.md: component design and device<->gateway WS protocol

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-14 16:58:59 +02:00