SDIO tuning for sustained audio-upload TX (the real wall)
Root cause of the "blue screen on tap": NOT a firmware bug. The touch fix worked (reached "listening"), and the mic audio then streamed upstream — which instantly triggered the upstream SDIO wedge (#167): sdio_write_task: Failed to send data: 258 (timeout) -> host restart i.e. the same wedge we fought overnight, but now provoked reliably by the sustained ~32KB/s mic upload instead of waiting minutes. The wedge is a host->slave SDIO write timeout: the slave RX buffers fill because its Wi-Fi TX cannot drain fast enough. Attempt: restore the slave Wi-Fi TX path shrunk during the RAM hunt and enlarge the SDIO queues so the burst is absorbed and drained: - WIFI_RMT_DYNAMIC_TX_BUFFER_NUM 24->64, STATIC_RX 8->16, RX 24->32 - WIFI_RMT_TX_BA_WIN 16->32 - ESP_HOSTED_SDIO_TX_Q_SIZE / RX_Q_SIZE = 32 - SDIO clock 10->20 MHz for drain headroom (still 1-bit) Boot verified: no RAM famine, connects clean. Whether it survives the audio burst is the open question upstream has not solved. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
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@@ -37,11 +37,11 @@ CONFIG_LV_USE_FONT_COMPRESSED=y
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CONFIG_SLAVE_IDF_TARGET_ESP32C6=y
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CONFIG_ESP_HOSTED_CP_TARGET_ESP32C6=y
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CONFIG_ESP_HOSTED_P4_DEV_BOARD_FUNC_BOARD=y
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CONFIG_WIFI_RMT_STATIC_RX_BUFFER_NUM=8
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CONFIG_WIFI_RMT_DYNAMIC_RX_BUFFER_NUM=24
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CONFIG_WIFI_RMT_DYNAMIC_TX_BUFFER_NUM=24
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CONFIG_WIFI_RMT_STATIC_RX_BUFFER_NUM=16
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CONFIG_WIFI_RMT_DYNAMIC_RX_BUFFER_NUM=32
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CONFIG_WIFI_RMT_DYNAMIC_TX_BUFFER_NUM=64
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CONFIG_WIFI_RMT_AMPDU_TX_ENABLED=y
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CONFIG_WIFI_RMT_TX_BA_WIN=16
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CONFIG_WIFI_RMT_TX_BA_WIN=32
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CONFIG_WIFI_RMT_AMPDU_RX_ENABLED=y
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CONFIG_WIFI_RMT_RX_BA_WIN=16
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@@ -51,7 +51,7 @@ CONFIG_ESP_HOSTED_DFLT_TASK_FROM_SPIRAM=n
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# hosted 2.x: keep internal RAM for task stacks; buffers go to PSRAM
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CONFIG_ESP_HOSTED_MEMPOOL_PREFER_SPIRAM=y
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# conservative SDIO clock for first data-path proof (raise after verification)
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CONFIG_ESP_HOSTED_SDIO_CLOCK_FREQ_KHZ=10000
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CONFIG_ESP_HOSTED_SDIO_CLOCK_FREQ_KHZ=20000
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# headroom for diag event handlers that touch LVGL
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CONFIG_ESP_SYSTEM_EVENT_TASK_STACK_SIZE=4096
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@@ -59,3 +59,7 @@ CONFIG_ESP_SYSTEM_EVENT_TASK_STACK_SIZE=4096
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# 1-bit SDIO: fixes the "Unrecoverable host sdio state" wedge family
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# (esp-hosted-mcu #167/#148); 2.5MB/s is ~80x what voice needs
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CONFIG_ESP_HOSTED_SDIO_1_BIT_BUS=y
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# absorb the mic-audio upstream burst without stalling the SDIO write
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CONFIG_ESP_HOSTED_SDIO_TX_Q_SIZE=32
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CONFIG_ESP_HOSTED_SDIO_RX_Q_SIZE=32
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