Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
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/*
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* SPDX-FileCopyrightText: 2026 Espressif Systems (Shanghai) CO LTD
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*
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* SPDX-License-Identifier: Apache-2.0
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*/
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#ifndef __SLAVE_UTIL_H__
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#define __SLAVE_UTIL_H__
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#include "slave_config.h"
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#include "driver/uart.h"
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#include "mempool.h"
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#if H_USE_MEMPOOL
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#define MEMPOOL_ALLOC(pool, nbytes, need_memset) return hosted_mempool_alloc(pool, nbytes, need_memset);
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#define MEMPOOL_FREE(pool, buf) hosted_mempool_free(pool, buf)
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#else // H_USE_MEMPOOL
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#define MEMPOOL_ALLOC(pool, nbytes, need_memset) do { \
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void *ptr = heap_caps_malloc(nbytes, \
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MALLOC_CAP_INTERNAL | MALLOC_CAP_DMA | MALLOC_CAP_8BIT); \
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if (ptr && need_memset) \
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memset(ptr, 0, nbytes); \
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return ptr; \
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} while (0);
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#define MEMPOOL_FREE(pool, buf) do { \
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if (buf) free(buf); \
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} while (0);
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#endif // H_USE_MEMPOOL
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/*
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* contains common util functions
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*/
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// memory functions used by ESP-Hosted common mempool
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void * slave_util_malloc(size_t size, hosted_mem_cap_t cap);
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void * slave_util_calloc(size_t num_elem, size_t size_elem, hosted_mem_cap_t cap);
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#endif
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