Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
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/*
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* SPDX-FileCopyrightText: 2015-2025 Espressif Systems (Shanghai) CO LTD
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*
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* SPDX-License-Identifier: Apache-2.0
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*/
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#ifndef __STATS__H
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#define __STATS__H
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#include "port_esp_hosted_host_config.h"
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#ifdef __cplusplus
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extern "C" {
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#endif
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/* Stats CONFIG:
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*
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* 1. TEST_RAW_TP
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* These are debug stats which show the raw throughput
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* performance of transport like SPI or SDIO
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* (a) TEST_RAW_TP__ESP_TO_HOST
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* When this enabled, throughput will be measured from ESP to Host
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*
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* (b) TEST_RAW_TP__HOST_TO_ESP
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* This is opposite of TEST_RAW_TP__ESP_TO_HOST. when (a) TEST_RAW_TP__ESP_TO_HOST
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* is disabled, it will automatically mean throughput to be measured from host to ESP
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*/
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#define TEST_RAW_TP H_TEST_RAW_TP
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/* TEST_RAW_TP is disabled on production.
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* This is only to test the throughout over transport
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* like SPI or SDIO. In this testing, dummy task will
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* push the packets over transport.
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* Currently this testing is possible on one direction
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* at a time
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*/
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#if TEST_RAW_TP
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#define TEST_RAW_TP__TIMEOUT H_RAW_TP_REPORT_INTERVAL
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void update_test_raw_tp_rx_len(uint16_t len);
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void process_test_capabilities(uint8_t cap);
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/* Please note, this size is to assess transport speed,
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* so kept maximum possible for that transport
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*
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* If you want to compare maximum network throughput and
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* relevance with max transport speed, Plz lower this value to
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* UDP: 1460 - H_ESP_PAYLOAD_HEADER_OFFSET = 1460-12=1448
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* TCP: Find MSS in nodes
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* H_ESP_PAYLOAD_HEADER_OFFSET is header size, which is not included in calcs
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*/
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#define TEST_RAW_TP__BUF_SIZE H_RAW_TP_PKT_LEN
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#endif
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#if H_MEM_STATS
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struct mempool_stats
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{
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uint32_t num_fresh_alloc;
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uint32_t num_reuse;
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uint32_t num_free;
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};
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struct spi_stats
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{
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int rx_alloc;
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int rx_freed;
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int tx_alloc;
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int tx_dummy_alloc;
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int tx_freed;
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};
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struct nw_stats
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{
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int tx_alloc;
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int tx_freed;
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};
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struct others_stats {
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int tx_others_freed;
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};
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struct mem_stats {
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struct mempool_stats mp_stats;
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struct spi_stats spi_mem_stats;
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struct nw_stats nw_mem_stats;
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struct others_stats others;
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};
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extern struct mem_stats h_stats_g;
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#endif /*H_MEM_STATS*/
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#ifdef ESP_PKT_NUM_DEBUG
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struct dbg_stats_t {
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uint16_t tx_pkt_num;
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uint16_t exp_rx_pkt_num;
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};
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extern struct dbg_stats_t dbg_stats;
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#define UPDATE_HEADER_TX_PKT_NO(h) h->pkt_num = htole16(dbg_stats.tx_pkt_num++)
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#define UPDATE_HEADER_RX_PKT_NO(h) \
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do { \
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uint16_t rcvd_pkt_num = le16toh(h->pkt_num); \
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if (dbg_stats.exp_rx_pkt_num != rcvd_pkt_num) { \
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ESP_LOGI(TAG, "exp_pkt_num[%u], rx_pkt_num[%u]", \
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dbg_stats.exp_rx_pkt_num, rcvd_pkt_num); \
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dbg_stats.exp_rx_pkt_num = rcvd_pkt_num; \
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} \
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dbg_stats.exp_rx_pkt_num++; \
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} while(0);
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#else /*ESP_PKT_NUM_DEBUG*/
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#define UPDATE_HEADER_TX_PKT_NO(h)
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#define UPDATE_HEADER_RX_PKT_NO(h)
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#endif /*ESP_PKT_NUM_DEBUG*/
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#if ESP_PKT_STATS
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struct pkt_stats_t {
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uint32_t sta_rx_in;
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uint32_t sta_rx_out;
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uint32_t sta_tx_in_pass;
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uint32_t sta_tx_trans_in;
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uint32_t sta_tx_flowctrl_drop;
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uint32_t sta_tx_out;
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uint32_t sta_tx_out_drop;
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uint32_t sta_flow_ctrl_on;
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uint32_t sta_flow_ctrl_off;
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};
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extern struct pkt_stats_t pkt_stats;
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#endif /*ESP_PKT_STATS*/
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#ifdef __cplusplus
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}
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#endif
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void create_debugging_tasks(void);
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#endif
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