Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
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Root cause (verified against our exact IDF tree, not the community guess):
the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout
(that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block-
mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line)
aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG
BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable
host sdio state" and reboots the whole P4. The audio TX payload is not
64-aligned, so streaming mic audio wedged on the very FIRST frame (which is
exactly what we saw: listening -> instant Failed to send -> reboot).

This also explains why buffer/queue/clock/retry tuning all did nothing: the
write never reached the bus. And why our symptom was instant, not after
~100 writes (the community block-mode-desync theory) — it is the first
misaligned buffer, every time.

Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides
the registry copy) and bounce a misaligned TX payload through one aligned
DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c).
TX is serialized by the bus lock so a single static bounce buffer is safe;
freed in hosted_sdio_deinit. Host-only change — no C6 reflash.

VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio
upstream streaming — the traffic that previously wedged on the first frame
— ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness
is kept (compiled out) for future SDIO stress testing.

Credit: root cause + patch designed via multi-agent investigation; the
precise 258=INVALID_ARG decode (correcting the upstream community timeout
assumption) came from checking our actual esp_err.h.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
This commit is contained in:
2026-07-15 09:50:27 +02:00
co-authored by Claude Fable 5
parent ac9d24e0f9
commit cb5826e02b
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/*
* SPDX-FileCopyrightText: 2024-2025 Espressif Systems (Shanghai) CO LTD
*
* SPDX-License-Identifier: Apache-2.0
*/
/* prevent recursive inclusion */
#ifndef __ESP_HOSTED_API_PRIV_H__
#define __ESP_HOSTED_API_PRIV_H__
#ifdef __cplusplus
extern "C" {
#endif
/* Includes */
#include "stdbool.h"
#include "esp_wifi.h"
#include "esp_wifi_remote.h"
#include "esp_hosted_api_types.h"
#include "port_esp_hosted_host_wifi_config.h"
#if H_WIFI_ENTERPRISE_SUPPORT
#include "esp_eap_client.h"
#endif
#if H_DPP_SUPPORT
#include "esp_dpp.h"
#endif
/* Remote WiFi API Functions - Port/Implementation Specific */
esp_err_t esp_wifi_remote_init(const wifi_init_config_t *arg);
esp_err_t esp_wifi_remote_deinit(void);
esp_err_t esp_wifi_remote_set_mode(wifi_mode_t mode);
esp_err_t esp_wifi_remote_get_mode(wifi_mode_t* mode);
esp_err_t esp_wifi_remote_start(void);
esp_err_t esp_wifi_remote_stop(void);
esp_err_t esp_wifi_remote_connect(void);
esp_err_t esp_wifi_remote_disconnect(void);
esp_err_t esp_wifi_remote_set_config(wifi_interface_t interface, wifi_config_t *conf);
esp_err_t esp_wifi_remote_get_config(wifi_interface_t interface, wifi_config_t *conf);
esp_err_t esp_wifi_remote_get_mac(wifi_interface_t mode, uint8_t mac[6]);
esp_err_t esp_wifi_remote_set_mac(wifi_interface_t mode, const uint8_t mac[6]);
esp_err_t esp_wifi_remote_scan_start(const wifi_scan_config_t *config, bool block);
esp_err_t esp_wifi_remote_set_scan_parameters(const wifi_scan_default_params_t *config);
esp_err_t esp_wifi_remote_get_scan_parameters(wifi_scan_default_params_t *config);
esp_err_t esp_wifi_remote_scan_stop(void);
esp_err_t esp_wifi_remote_scan_get_ap_num(uint16_t *number);
esp_err_t esp_wifi_remote_scan_get_ap_record(wifi_ap_record_t *ap_record);
esp_err_t esp_wifi_remote_scan_get_ap_records(uint16_t *number, wifi_ap_record_t *ap_records);
esp_err_t esp_wifi_remote_clear_ap_list(void);
esp_err_t esp_wifi_remote_restore(void);
esp_err_t esp_wifi_remote_clear_fast_connect(void);
esp_err_t esp_wifi_remote_deauth_sta(uint16_t aid);
esp_err_t esp_wifi_remote_sta_get_ap_info(wifi_ap_record_t *ap_info);
esp_err_t esp_wifi_remote_set_ps(wifi_ps_type_t type);
esp_err_t esp_wifi_remote_get_ps(wifi_ps_type_t *type);
esp_err_t esp_wifi_remote_set_storage(wifi_storage_t storage);
esp_err_t esp_wifi_remote_set_bandwidth(wifi_interface_t ifx, wifi_bandwidth_t bw);
esp_err_t esp_wifi_remote_get_bandwidth(wifi_interface_t ifx, wifi_bandwidth_t *bw);
esp_err_t esp_wifi_remote_set_channel(uint8_t primary, wifi_second_chan_t second);
esp_err_t esp_wifi_remote_get_channel(uint8_t *primary, wifi_second_chan_t *second);
esp_err_t esp_wifi_remote_set_country_code(const char *country, bool ieee80211d_enabled);
esp_err_t esp_wifi_remote_get_country_code(char *country);
esp_err_t esp_wifi_remote_set_country(const wifi_country_t *country);
esp_err_t esp_wifi_remote_get_country(wifi_country_t *country);
esp_err_t esp_wifi_remote_ap_get_sta_list(wifi_sta_list_t *sta);
esp_err_t esp_wifi_remote_ap_get_sta_aid(const uint8_t mac[6], uint16_t *aid);
esp_err_t esp_wifi_remote_sta_get_rssi(int *rssi);
esp_err_t esp_wifi_remote_set_protocol(wifi_interface_t ifx, uint8_t protocol_bitmap);
esp_err_t esp_wifi_remote_get_protocol(wifi_interface_t ifx, uint8_t *protocol_bitmap);
esp_err_t esp_wifi_remote_set_max_tx_power(int8_t power);
esp_err_t esp_wifi_remote_get_max_tx_power(int8_t *power);
esp_err_t esp_wifi_remote_sta_get_negotiated_phymode(wifi_phy_mode_t *phymode);
esp_err_t esp_wifi_remote_sta_get_aid(uint16_t *aid);
esp_err_t esp_wifi_remote_set_inactive_time(wifi_interface_t ifx, uint16_t sec);
esp_err_t esp_wifi_remote_get_inactive_time(wifi_interface_t ifx, uint16_t *sec);
esp_err_t esp_wifi_remote_disable_pmf_config(wifi_interface_t ifx);
#if H_WIFI_HE_SUPPORT
esp_err_t esp_wifi_remote_sta_twt_config(wifi_twt_config_t *config);
#if H_WIFI_HE_GREATER_THAN_ESP_IDF_5_3
esp_err_t esp_wifi_remote_sta_itwt_setup(wifi_itwt_setup_config_t *setup_config);
#else
esp_err_t esp_wifi_remote_sta_itwt_setup(wifi_twt_setup_config_t *setup_config);
#endif
esp_err_t esp_wifi_remote_sta_itwt_teardown(int flow_id);
esp_err_t esp_wifi_remote_sta_itwt_suspend(int flow_id, int suspend_time_ms);
esp_err_t esp_wifi_remote_sta_itwt_get_flow_id_status(int *flow_id_bitmap);
esp_err_t esp_wifi_remote_sta_itwt_send_probe_req(int timeout_ms);
esp_err_t esp_wifi_remote_sta_itwt_set_target_wake_time_offset(int timeout_us);
#endif
#if H_WIFI_DUALBAND_SUPPORT
/* Dual-band WiFi API (Depends upon co-processor used) */
esp_err_t esp_wifi_remote_set_band(wifi_band_t band);
esp_err_t esp_wifi_remote_get_band(wifi_band_t *band);
esp_err_t esp_wifi_remote_set_band_mode(wifi_band_mode_t band_mode);
esp_err_t esp_wifi_remote_get_band_mode(wifi_band_mode_t *band_mode);
esp_err_t esp_wifi_remote_set_protocols(wifi_interface_t ifx, wifi_protocols_t *protocols);
esp_err_t esp_wifi_remote_get_protocols(wifi_interface_t ifx, wifi_protocols_t *protocols);
esp_err_t esp_wifi_remote_set_bandwidths(wifi_interface_t ifx, wifi_bandwidths_t *bw);
esp_err_t esp_wifi_remote_get_bandwidths(wifi_interface_t ifx, wifi_bandwidths_t *bw);
#endif
#if H_WIFI_ENTERPRISE_SUPPORT
esp_err_t esp_wifi_remote_sta_enterprise_enable(void);
esp_err_t esp_wifi_remote_sta_enterprise_disable(void);
esp_err_t esp_eap_client_remote_set_identity(const unsigned char *identity, int len);
esp_err_t esp_eap_client_remote_clear_identity(void);
esp_err_t esp_eap_client_remote_set_username(const unsigned char *username, int len);
esp_err_t esp_eap_client_remote_clear_username(void);
esp_err_t esp_eap_client_remote_set_password(const unsigned char *password, int len);
esp_err_t esp_eap_client_remote_clear_password(void);
esp_err_t esp_eap_client_remote_set_new_password(const unsigned char *new_password, int len);
esp_err_t esp_eap_client_remote_clear_new_password(void);
esp_err_t esp_eap_client_remote_set_ca_cert(const unsigned char *ca_cert, int ca_cert_len);
esp_err_t esp_eap_client_remote_clear_ca_cert(void);
esp_err_t esp_eap_client_remote_clear_certificate_and_key(void);
esp_err_t esp_eap_client_remote_set_disable_time_check(bool disable);
esp_err_t esp_eap_client_remote_get_disable_time_check(bool *disable);
esp_err_t esp_eap_client_remote_set_ttls_phase2_method(esp_eap_ttls_phase2_types type);
esp_err_t esp_eap_client_remote_set_suiteb_192bit_certification(bool enable);
esp_err_t esp_eap_client_remote_set_pac_file(const unsigned char *pac_file, int pac_file_len);
esp_err_t esp_eap_client_remote_set_fast_params(esp_eap_fast_config config);
esp_err_t esp_eap_client_remote_use_default_cert_bundle(bool use_default_bundle);
esp_err_t esp_wifi_remote_set_okc_support(bool enable);
esp_err_t esp_eap_client_remote_set_domain_name(const char *domain_name);
esp_err_t esp_eap_client_remote_set_certificate_and_key(const unsigned char *client_cert, int client_cert_len,
const unsigned char *private_key, int private_key_len,
const unsigned char *private_key_password, int private_key_passwd_len);
#if H_GOT_SET_EAP_METHODS_API
esp_err_t esp_eap_client_remote_set_eap_methods(esp_eap_method_t methods);
#endif
#endif
#if H_DPP_SUPPORT
#if H_SUPP_DPP_SUPPORT
esp_err_t esp_supp_remote_dpp_init(esp_supp_dpp_event_cb_t evt_cb);
#else
esp_err_t esp_supp_remote_dpp_init(void);
#endif
esp_err_t esp_supp_remote_dpp_deinit(void);
esp_err_t esp_supp_remote_dpp_bootstrap_gen(const char *chan_list,
esp_supp_dpp_bootstrap_t type,
const char *key, const char *info);
esp_err_t esp_supp_remote_dpp_start_listen(void);
esp_err_t esp_supp_remote_dpp_stop_listen(void);
#endif
#ifdef __cplusplus
}
#endif
#endif /* __ESP_HOSTED_API_PRIV_H__ */