Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
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/*
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* SPDX-FileCopyrightText: 2024 Espressif Systems (Shanghai) CO LTD
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*
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* SPDX-License-Identifier: Apache-2.0
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*/
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#ifndef _ESP_HOSTED_CLI_H_
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#define _ESP_HOSTED_CLI_H_
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#include "sdkconfig.h"
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/* host */
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#ifdef CONFIG_ESP_HOSTED_ENABLED
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#include "port_esp_hosted_host_config.h"
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#include "power_save_drv.h"
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#endif
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/* coprocessor */
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#ifdef CONFIG_ESP_HOSTED_COPROCESSOR
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#ifdef CONFIG_ESP_HOSTED_CLI_ENABLED
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#include "host_power_save.h"
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#define H_ESP_HOSTED_CLI_ENABLED 1
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#endif /*CONFIG_ESP_HOSTED_CLI_ENABLED*/
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#endif /*CONFIG_ESP_HOSTED_COPROCESSOR*/
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#ifdef H_ESP_HOSTED_CLI_ENABLED
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int esp_hosted_cli_start(void);
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void esp_hosted_cli_stop(void);
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#endif
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#endif /* _ESP_HOSTED_CLI_H_ */
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