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desklock/firmware/components/esp_hosted/common/esp_hosted_header.h
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jpmschweitzerandClaude Fable 5 cb5826e02b
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Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess):
the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout
(that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block-
mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line)
aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG
BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable
host sdio state" and reboots the whole P4. The audio TX payload is not
64-aligned, so streaming mic audio wedged on the very FIRST frame (which is
exactly what we saw: listening -> instant Failed to send -> reboot).

This also explains why buffer/queue/clock/retry tuning all did nothing: the
write never reached the bus. And why our symptom was instant, not after
~100 writes (the community block-mode-desync theory) — it is the first
misaligned buffer, every time.

Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides
the registry copy) and bounce a misaligned TX payload through one aligned
DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c).
TX is serialized by the bus lock so a single static bounce buffer is safe;
freed in hosted_sdio_deinit. Host-only change — no C6 reflash.

VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio
upstream streaming — the traffic that previously wedged on the first frame
— ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness
is kept (compiled out) for future SDIO stress testing.

Credit: root cause + patch designed via multi-agent investigation; the
precise 258=INVALID_ARG decode (correcting the upstream community timeout
assumption) came from checking our actual esp_err.h.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 09:50:27 +02:00

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1.3 KiB
C

/*
* SPDX-FileCopyrightText: 2025 Espressif Systems (Shanghai) CO LTD
*
* SPDX-License-Identifier: Apache-2.0
*/
#ifndef __ESP_HOSTED_HEADER__H
#define __ESP_HOSTED_HEADER__H
/* Add packet number to debug any drops or out-of-seq packets */
//#define ESP_PKT_NUM_DEBUG 1
struct esp_payload_header {
uint8_t if_type:4;
uint8_t if_num:4;
uint8_t flags;
uint16_t len;
uint16_t offset;
uint16_t checksum;
uint16_t seq_num;
uint8_t throttle_cmd:2;
uint8_t reserved2:6;
#ifdef ESP_PKT_NUM_DEBUG
uint16_t pkt_num;
#endif
/* Position of union field has to always be last,
* this is required for hci_pkt_type */
union {
uint8_t reserved3;
uint8_t hci_pkt_type; /* Packet type for HCI interface */
uint8_t priv_pkt_type; /* Packet type for priv interface */
};
/* Do no add anything here */
} __attribute__((packed));
/* ESP Payload Header Flags */
#define MORE_FRAGMENT (1 << 0)
#define FLAG_WAKEUP_PKT (1 << 1)
#define FLAG_POWER_SAVE_STARTED (1 << 2)
#define FLAG_POWER_SAVE_STOPPED (1 << 3)
#define H_ESP_PAYLOAD_HEADER_OFFSET sizeof(struct esp_payload_header)
#endif