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desklock/firmware/components/esp_hosted/.gitlab/ci/regression_pipeline_jobs.yml
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jpmschweitzerandClaude Fable 5 cb5826e02b
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Fork fix: the SDIO wedge is FIXED (esp-hosted-mcu #167)
Root cause (verified against our exact IDF tree, not the community guess):
the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout
(that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block-
mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line)
aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG
BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable
host sdio state" and reboots the whole P4. The audio TX payload is not
64-aligned, so streaming mic audio wedged on the very FIRST frame (which is
exactly what we saw: listening -> instant Failed to send -> reboot).

This also explains why buffer/queue/clock/retry tuning all did nothing: the
write never reached the bus. And why our symptom was instant, not after
~100 writes (the community block-mode-desync theory) — it is the first
misaligned buffer, every time.

Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides
the registry copy) and bounce a misaligned TX payload through one aligned
DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c).
TX is serialized by the bus lock so a single static bounce buffer is safe;
freed in hosted_sdio_deinit. Host-only change — no C6 reflash.

VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio
upstream streaming — the traffic that previously wedged on the first frame
— ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness
is kept (compiled out) for future SDIO stress testing.

Credit: root cause + patch designed via multi-agent investigation; the
precise 258=INVALID_ARG decode (correcting the upstream community timeout
assumption) came from checking our actual esp_err.h.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 09:50:27 +02:00

355 lines
11 KiB
YAML

# Holds jobs that run before promoting to main branch
### Notes:
# IDF v5.3 and v5.3.1 do not build for P4
# - fix only merged for v5.3.2 and above
# - https://github.com/espressif/esp-idf/commit/1aec9e7df38bb7ccc9ec2fb846288910c329d77a
### IDF master and v6.x don't build mqtt example with wifi-remote and ESP-Hosted
### so we only verify mqtt example against earlier IDF
regression_build_idf_v5.3_mqtt_h2:
variables:
EXAMPLE_CI_FILE: "sdkconfig.ci.p4_wifi"
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example_mqtt
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_VER: ["v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_TARGET: ["esp32h2"]
IDF_SLAVE_TARGET: ["esp32c6"]
regression_build_idf_v5.3_mqtt_p4:
variables:
EXAMPLE_CI_FILE: "sdkconfig.ci.p4_wifi"
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example_mqtt
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_VER: ["v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_TARGET: ["esp32p4"]
IDF_SLAVE_TARGET: ["esp32c6"]
regression_build_idf_v5.4_mqtt:
variables:
EXAMPLE_CI_FILE: "sdkconfig.ci.p4_wifi"
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example_mqtt
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "v5.4.4", "release-v5.4"]
IDF_TARGET: ["esp32p4", "esp32h2"]
IDF_SLAVE_TARGET: ["esp32c6"]
regression_build_idf_v5.5_iperf:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_VER: ["v5.5", "v5.5.1", "v5.5.2", "v5.5.3", "release-v5.5"]
IDF_TARGET: ["esp32p4", "esp32h2"]
IDF_SLAVE_TARGET: ["esp32", "esp32c2", "esp32c3", "esp32s3" ]
IDF_EXAMPLE_PATH: ["examples/wifi/iperf"]
regression_build_idf_master_iperf:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template
image: espressif/idf:latest
parallel:
matrix:
- IDF_TARGET: ["esp32p4", "esp32h2"]
IDF_SLAVE_TARGET: ["esp32", "esp32c2", "esp32c3", "esp32s3" ]
IDF_EXAMPLE_PATH: ["examples/wifi/iperf"]
regression_build_coprocessor_idf_v5.3_pt1:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32c6"]
IDF_VER: ["v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
SLAVE_CI_FILE: ["sdio", "spi", "spi_hd", "uart", "dpp"]
# override performance optimization to prevent build errors
CONFIG_OVERRIDE: "CONFIG_COMPILER_OPTIMIZATION_DEBUG=y"
regression_build_coprocessor_idf_v5.3_pt2:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32c2", "esp32c3", "esp32s3"]
IDF_VER: ["v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
SLAVE_CI_FILE: ["spi", "spi_hd", "uart"]
# override performance optimization to prevent build errors
CONFIG_OVERRIDE: "CONFIG_COMPILER_OPTIMIZATION_DEBUG=y"
regression_build_coprocessor_idf_v5.3_esp32:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32"]
IDF_VER: ["v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
SLAVE_CI_FILE: ["sdio", "spi", "uart"]
# override performance optimization to prevent build errors
CONFIG_OVERRIDE: "CONFIG_COMPILER_OPTIMIZATION_DEBUG=y"
regression_build_coprocessor_idf_v5.4_pt1:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32c6"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "v5.4.4", "release-v5.4"]
SLAVE_CI_FILE: ["sdio", "spi", "spi_hd", "uart", "dpp"]
regression_build_coprocessor_idf_v5.4_pt2:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32c2", "esp32c3", "esp32s3"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "v5.4.4", "release-v5.4"]
SLAVE_CI_FILE: ["spi", "spi_hd", "uart"]
regression_build_coprocessor_idf_v5.4_esp32:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "v5.4.4", "release-v5.4"]
SLAVE_CI_FILE: ["sdio", "spi", "uart"]
regression_build_coprocessor_idf_v5.5:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32c2", "esp32c3", "esp32s3"]
IDF_VER: ["v5.5", "v5.5.1", "v5.5.2", "v5.5.3", "release-v5.5"]
SLAVE_CI_FILE: ["spi", "spi_hd", "uart"]
regression_build_coprocessor_idf_v5.5_esp32:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32"]
IDF_VER: ["v5.5", "v5.5.1", "v5.5.2", "v5.5.3", "release-v5.5"]
SLAVE_CI_FILE: ["sdio", "spi", "uart"]
regression_build_coprocessor_idf_master_all_features_enabled:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_coprocessor
image: espressif/idf:latest
parallel:
matrix:
- IDF_TARGET: ["esp32c6"]
SLAVE_CI_FILE: ["all_features"]
regression_build_nimble_examples_h2:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32h2"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_nimble_bleprph_host_only_vhci",
"host_nimble_bleprph_host_only_uart_hci"]
regression_build_nimble_examples_p4:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32p4"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_nimble_bleprph_host_only_vhci",
"host_nimble_bleprph_host_only_uart_hci"]
regression_build_bluedroid_examples_h2:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32h2"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32"]
EXAMPLE_TO_BUILD: ["host_bluedroid_ble_compatibility_test",
"host_bluedroid_bt_hid_mouse_device",
"host_bluedroid_host_only",
"host_bt_controller_mac_addr"]
regression_build_bluedroid_examples_p4:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32p4"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32"]
EXAMPLE_TO_BUILD: ["host_bluedroid_ble_compatibility_test",
"host_bluedroid_bt_hid_mouse_device",
"host_bluedroid_host_only",
"host_bt_controller_mac_addr"]
regression_build_wifi_examples_h2:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32h2"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3", "v5.3.1", "v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_wifi_easy_connect_dpp_enrollee",
"host_wifi_itwt",
"host_transport_config",
"host_network_split__power_save"]
regression_build_wifi_examples_p4:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32p4"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_wifi_easy_connect_dpp_enrollee",
"host_wifi_itwt",
"host_transport_config",
"host_network_split__power_save"]
# build an example using the various transports
# this is to verify transport builds as expected on the host
# for h2, build only for ESP-IDF v5.3 and v5.3.1
# for p4, build for other ESP-IDFs
regression_build_transport_examples_h2:
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32h2"]
IDF_VER: ["v5.3", "v5.3.1"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_network_split__power_save"]
EXAMPLE_CI_FILE: ["spi", "spi_hd", "uart"]
regression_build_transport_examples_p4:
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32p4"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_network_split__power_save"]
EXAMPLE_CI_FILE: ["sdio", "spi", "spi_hd", "uart"]
regression_build_misc_examples:
tags:
- build
rules:
- !reference [.staging_branch_rules, rules]
extends: .build_template_example
image: espressif/idf:${IDF_VER}
parallel:
matrix:
- IDF_TARGET: ["esp32p4", "esp32h2"]
IDF_VER: ["v5.4", "v5.4.1", "v5.4.2", "v5.4.3", "release-v5.4",
"v5.3.2", "v5.3.3", "v5.3.4", "v5.3.5", "release-v5.3"]
IDF_SLAVE_TARGET: ["esp32c6"]
EXAMPLE_TO_BUILD: ["host_gpio_expander",
"host_peer_data_transfer",
"host_performs_slave_ota"]