Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
43 lines
1.1 KiB
Plaintext
43 lines
1.1 KiB
Plaintext
# BT Configuration
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CONFIG_BT_ENABLED=y
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CONFIG_BT_CONTROLLER_ONLY=y
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# OTA
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CONFIG_ESPTOOLPY_FLASHSIZE_4MB=y
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CONFIG_PARTITION_TABLE_TWO_OTA=y
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# OS
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CONFIG_FREERTOS_HZ=1000
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CONFIG_ESP_WIFI_NVS_ENABLED=y
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CONFIG_BOOTLOADER_COMPILER_OPTIMIZATION_PERF=y
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#Disable enterprise support by default
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CONFIG_ESP_WIFI_ENTERPRISE_SUPPORT=n
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##
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## Power Management
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##
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#CONFIG_PM_ENABLE=y
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#CONFIG_FREERTOS_USE_TICKLESS_IDLE=y
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##
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## BLE + Light Sleep: MANDATORY - Enable MAC BB power down
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#CONFIG_ESP_PHY_MAC_BB_PD=y
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## Without this: Light sleep will be disabled if BT is enabled
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##
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## Down digital peripherals in light sleep
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#CONFIG_PM_POWER_DOWN_PERIPHERAL_IN_LIGHT_SLEEP=y
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##
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#
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## host power save - wake up
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#CONFIG_ESP_HOSTED_HOST_POWER_SAVE_ENABLED=y
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#CONFIG_ESP_HOSTED_UNLOAD_BUS_DRIVER_DURING_HOST_SLEEP=y
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#CONFIG_ESP_HOSTED_LIGHT_SLEEP_ENABLE=y
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#CONFIG_ESP_HOSTED_LIGHT_SLEEP_PERIPHERAL_POWERDOWN=y
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#CONFIG_ESP_HOSTED_LIGHT_SLEEP_MIN_FREQ_MHZ=10
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## Examples
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#CONFIG_ESP_HOSTED_EXTRA_EXAMPLES=y
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#CONFIG_ESP_HOSTED_COPROCESSOR_EXAMPLE_LIGHT_SLEEP=y
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#
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#CONFIG_ESP_HOST_DEV_BOARD_P4_C5_CORE=y
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