Root cause (verified against our exact IDF tree, not the community guess): the "258" in "sdio_write_task: Failed to send data: 258" is NOT a timeout (that is 263). 258 = 0x102 = ESP_ERR_INVALID_ARG. On the ESP32-P4, block- mode CMD53 writes require the SOURCE buffer to be 64-byte (cache-line) aligned; the IDF sdmmc driver rejects a misaligned source with INVALID_ARG BEFORE any bus activity. esp_hosts write loop then declares "Unrecoverable host sdio state" and reboots the whole P4. The audio TX payload is not 64-aligned, so streaming mic audio wedged on the very FIRST frame (which is exactly what we saw: listening -> instant Failed to send -> reboot). This also explains why buffer/queue/clock/retry tuning all did nothing: the write never reached the bus. And why our symptom was instant, not after ~100 writes (the community block-mode-desync theory) — it is the first misaligned buffer, every time. Fix: vendored esp_hosted 2.12.11 as an editable local component (overrides the registry copy) and bounce a misaligned TX payload through one aligned DMA scratch buffer in hosted_sdio_write_block (port_esp_hosted_host_sdio.c). TX is serialized by the bus lock so a single static bounce buffer is safe; freed in hosted_sdio_deinit. Host-only change — no C6 reflash. VERIFIED ON HARDWARE (autonomous self-test): 40s of continuous mic-audio upstream streaming — the traffic that previously wedged on the first frame — ran clean, zero timeouts, zero reboots. A guarded SDIO_TX_SELFTEST harness is kept (compiled out) for future SDIO stress testing. Credit: root cause + patch designed via multi-agent investigation; the precise 258=INVALID_ARG decode (correcting the upstream community timeout assumption) came from checking our actual esp_err.h. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
54 lines
1.2 KiB
Plaintext
54 lines
1.2 KiB
Plaintext
####
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# Settings copied from https://github.com/espressif/esp-idf/tree/master/examples/openthread/ot_cli
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####
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#
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# Partition Table
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#
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CONFIG_PARTITION_TABLE_CUSTOM=y
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CONFIG_PARTITION_TABLE_CUSTOM_FILENAME="partitions.csv"
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CONFIG_PARTITION_TABLE_FILENAME="partitions.csv"
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CONFIG_PARTITION_TABLE_OFFSET=0x8000
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CONFIG_PARTITION_TABLE_MD5=y
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# end of Partition Table
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#
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# mbedTLS
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#
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CONFIG_MBEDTLS_SSL_PROTO_DTLS=y
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CONFIG_MBEDTLS_KEY_EXCHANGE_ECJPAKE=y
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CONFIG_MBEDTLS_ECJPAKE_C=y
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# end of mbedTLS
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#
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# OpenThread
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#
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CONFIG_OPENTHREAD_ENABLED=y
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CONFIG_OPENTHREAD_BORDER_ROUTER=n
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CONFIG_OPENTHREAD_DNS64_CLIENT=y
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CONFIG_OPENTHREAD_TASK_SIZE=10240
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CONFIG_OPENTHREAD_CONSOLE_ENABLE=n
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# end of OpenThread
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#
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# lwIP
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#
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CONFIG_LWIP_TCPIP_TASK_STACK_SIZE=4096
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CONFIG_LWIP_IPV6_NUM_ADDRESSES=8
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CONFIG_LWIP_MULTICAST_PING=y
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CONFIG_LWIP_HOOK_IP6_SELECT_SRC_ADDR_CUSTOM=y
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# end of lwIP
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#
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# ESP System Settings
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#
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CONFIG_ESP_MAIN_TASK_STACK_SIZE=6144
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# end of ESP System Settings
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### SW coexistence on the co-processor is on, so this option must be
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### disabled on host to keep OpenThread capabilities consistent
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CONFIG_OPENTHREAD_RX_ON_WHEN_IDLE=n
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### enable ESP-Hosted OpenThread Support
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CONFIG_ESP_HOSTED_HOST_OT_ENABLE=y
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